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Glaze Crawling: How Flux Composition Affects Glaze Adhesion

Glaze Crawling: How Flux Composition Affects Glaze Adhesion

Crawling occurs when glaze pulls away from the body during firing. Often caused ...

Glaze crawling β€” where the molten glaze pulls away from the body surface, leaving bare patches β€” is often linked to high surface tension in the molten glaze and poor wetting of the body surface.

Symptom

Glaze crawling β€” where the molten glaze pulls away from the body surface, leavin

Root Cause (Flux-Related)

Flux composition directly affects melt surface tension: nepheline-rich glazes tend to have lower surface tension (better wetting) than feldspar-only glazes due to the dual-alkali effect of combined Na2O and K2O. If you experience crawling with a feldspar-based glaze, replacing 20-30% of the feldspar with nepheline (K100 or K200) often resolves the issue by reducing melt surface tension and improving body wetting

Solution

Additionally, alumina from nepheline increases melt viscosity slightly, which helps the glaze stay in place rather than pulling into droplets. For severe crawling, also check your engobe layer β€” poor engobe-body adhesion can cause the glaze to lift and crawl

Recommended Product

See product recommendations below

Understanding This Defect

Flux composition directly affects melt surface tension: nepheline-rich glazes tend to have lower surface tension (better wetting) than feldspar-only glazes due to the dual-alkali effect of combined Na2O and K2O. If you experience crawling with a feldspar-based glaze, replacing 20-30% of the feldspar with nepheline (K100 or K200) often resolves the issue by reducing melt surface tension and improving body wetting. Additionally, alumina from nepheline increases melt viscosity slightly, which helps the glaze stay in place rather than pulling into droplets. For severe crawling, also check your engobe layer β€” poor engobe-body adhesion can cause the glaze to lift and crawl. Our nepheline grades work well in engobe formulations to improve adhesion between body and glaze layers..

Glaze Crawling: How Flux Composition Affects Glaze Adhesion

Solution & Prevention

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